Bryant DURAPAC PLUS 581A Instrukcja Użytkownika

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Cancels: II 581A-210-1 II 581A-210-2
10/1/05
installation, start-up and
service instructions
SINGLE PACKAGE ROOFTOP
ELEC TRIC COOLING/GAS HEATING UNITS
581A
Dura
Pac
Plus Series
Sizes 210-300
18 to 25 Tons
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16
I. Step 1 — Provide Unit Support. . . . . . . . . . . . . . . . . 1
II. Step 2 — Remove Shipping Rails. . . . . . . . . . . . . . . 2
III. Step 3 — Rig and Place Unit. . . . . . . . . . . . . . . . . . . 2
IV. Step 4 — Field Fabricate Ductwork . . . . . . . . . . . . . 9
V. Step 5 — Make Unit Duct Connections . . . . . . . . . . 9
VI. Step 6 — Install Flue Hood and Inlet Hood . . . . . . 10
VII. Step 7 — Trap Condensate Drain . . . . . . . . . . . . . . 10
VIII. Step 8 — Install Gas Piping . . . . . . . . . . . . . . . . . . 10
IX. Step 9 — Make Electrical Connections . . . . . . . . . 11
X. Step 10 — Install Outdoor-Air Hood. . . . . . . . . . . . 12
XI. Step 11 — Position Optional Power
Exhaust or Barometric Relief Damper Hood . . . 16
XII. Step 12 — Non-Fused Disconnect . . . . . . . . . . . . . 16
XIII. Step 13 — Install All Accessories . . . . . . . . . . . . . 16
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-36
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36-46
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . .47-51
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform the basic maintenance
functions of cleaning coils and filters and replacing filters.
All other operations should be performed by trained service
personnel. When working on air-conditioning equipment,
observe precautions in the literature, tags and labels
attached to the unit, and other safety precautions that may
apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire
extinguishers available for all brazing operations.
IMPORTANT: Units have high ambient temperature operat-
ing limits. If limits are exceeded, the units will automatically
lock the compressor out of operation. Manual reset will be
required to restart the compressor.
INSTALLATION
I. STEP 1 — PROVIDE UNIT SUPPORT
A. Roof Curb
Assemble or install accessory roof curb in accordance with
instructions shipped with this accessory. See Fig. 1. Install
insulation, cant strips, roofing, and counter flashing as
shown. Ductwork can be installed to roof curb before unit is
set in place. Ductwork must be attached to curb and not to
the unit. Curb must be level. This is necessary to permit unit
drain to function properly. Unit leveling tolerance is ±
1
/
16
in.
per linear ft in any direction. Refer to Accessory Roof Curb
Installation Instructions for additional information as
required. When accessory roof curb is used, unit may be
installed on class A, B, or C roof covering material. Bryant
roof curb accessories are for flat roofs or slab mounting.
WARNING: Before performing service or mainte-
nance operations on unit, turn off main power switch
to unit. Electrical shock could cause personal injury.
WARNING:
1. Improper installation, adjustment, alteration,
service, or maintenance can cause property
damage, personal injury, or loss of life. Refer to
the User’s Information Manual provided with
this unit for more details.
2. Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
What to do if you smell gas:
1. DO NOT try to light any appliance.
2. DO NOT touch any electrical switch, or use any
phone in your building.
3. IMMEDIATELY call your gas supplier from a
neighbor’s phone. Follow the gas suppliers
instructions.
4. If you cannot reach your gas supplier, call the
fire department.
WARNING: Disconnect gas piping from unit when
pressure testing at pressure greater than 0.5 psig.
Pressures greater than 0.5 psig will cause gas valve
damage resulting in hazardous condition. If gas valve
is subjected to pressure greater than 0.5 psig, it must
be replaced before use. When pressure testing field-
supplied gas piping at pressures of 0.5 psig or less, a
unit connected to such piping must be isolated by clos-
ing the manual gas valve(s).
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Podsumowanie treści

Strona 1 - Plus Series

Cancels: II 581A-210-1 II 581A-210-210/1/05installation, start-up andservice instructionsSINGLE PACKAGE ROOFTOPELEC TRIC COOLING/GAS HEATING UNITS581A

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—10—VI. STEP 6 — INSTALL FLUE HOOD AND INLET HOODFlue hood (smaller hood), inlet hood (larger hood), andscreens are shipped inside the unit in the fan

Strona 3 - Fig. 1 — Roof Curb Details

—11—IMPORTANT: Natural gas pressure at unit gas connectionmust not be less than 5.5 in. wg or greater than 13.0 in. wg.Size gas-supply piping for 0.5

Strona 4 - Fig. 3 — Rigging Details

—12—Set heat anticipator settings as follows:Settings may be changed slightly to provide a greater degreeof comfort for a particular installation.X. S

Strona 5 - Fig. 4 — Base Unit Dimensions

—13—Table 4A — Electrical Data — Units Without Convenience Outlet LEGEND*Fuse or HACR circuit breaker.NOTES:1. In compl

Strona 6 - Table 1 — Physical Data

—14—Table 4B — Electrical Data — Units With Optional Convenience Outlet LEGEND*Fuse or HACR circuit breaker.NOTES:1. In

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—15—TOP HOODSECTIONSEALSTRIPLOCATIONBOTTOMHOODSECTIONFILTERGUIDEFILTERGUIDEHOODSIDEADDSEALSTRIPADDSEALSTRIPHOODSIDEINNERFILTERTRACKADDSEALSTRIPADDSEAL

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—16—XI. STEP 11 — POSITION OPTIONAL POWER EXHAUSTOR BAROMETRIC RELIEF DAMPER HOODThe optional power exhaust or barometric relief dampers areshipped as

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—17—PRE-START-UPProceed as follows to inspect and prepare the unit for initialstart-up: 1. Remove all access panels.2. Read and follow instructions on

Strona 10 - INLET HOOD

—18—VIII. CONDENSER FANS AND MOTORSCondenser fans and motors are factory set. Refer toCondenser-Fan Adjustment section (page 39) as required.IX. RETUR

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—19—Table 6 — Fan Performance — 581A210 Medium Heat Vertical Discharge Units* LEGEND*Motor drive ranges:Low Range: 647-886 (208/230 and 460-v), 810

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—2—IMPORTANT: The gasketing of the unit to the roof curb iscritical for a watertight seal. Install gasket with the roofcurb as shown in Fig. 1. Impro

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—20—Table 7 — Fan Performance — 581A210 High Heat Vertical Discharge Units* LEGEND*Motor drive ranges:Low Range: 647-886 (208/230 and 460-v), 810-1

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—21—Table 9 — Fan Performance — 581A240 Medium Heat Vertical Discharge Units* LEGEND*Motor drive ranges:Low Range: 949-1206High Range: 941-1176All

Strona 15 - LOCKING SCREW

—22—Table 11 — Fan Performance — 581A300 Low Heat Vertical Discharge Units* LEGEND*Motor drive ranges:Low Range: 941-1176High Range: 1014-1297All o

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—23—Table 13 — Fan Performance — 581A300 High Heat Vertical Discharge Units* LEGEND*Motor drive ranges:Low Range: 941-1176High Range: 1014-1297All

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—24—Table 14 — Fan Performance — 581A210 Low Heat Horizontal Discharge Units* LEGEND*Motor drive ranges:Low Range: 896-1227 (20

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—25—Table 16 — Fan Performance — 581A210 High Heat Horizontal Discharge Units* LEGEND*Motor drive ranges:Low Range: 896-1227 (2

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—26—Table 18 — Fan Performance — 581A240 Medium Heat Horizontal Discharge Units* LEGEND*Motor drive ranges:Low Range: 1113-1414

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—27—Table 20 — Fan Performance — 581A300 Low Heat Horizontal Discharge Units* LEGEND*Motor drive ranges:Low Range: 941-1176High

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—28—Table 22 — Fan Performance — 581A300 High Heat Horizontal Discharge Units* LEGEND*Motor drive ranges:Low Range: 941-1176Hig

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—29—Table 24 — Operation Air Quantity Limits*7000 cfm minimum recommended above 1.0 in. wg external static pressure.Table 25 — Evaporator Fan Motor Sp

Strona 23 - GENERAL NOTES FOR TABLES 5-22

—3—Fig. 1 — Roof Curb Details

Strona 24

—30—Table 26 — Accessory/FIOP Static Pressure (in. wg)*LEGEND*The static pressure must be added to the external static pressure. The sum and the evapo

Strona 25

—31—Table 28 — EconoMi$er IV Sensor Usage*CRENTDIF004A00 and CRTEMPSN002A00 accessories are used on many different base units. As such, these kits may

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—32—Differential Dry Bulb ControlFor differential dry bulb control the standard outdoor drybulb sensor is used in conjunction with an additional acces

Strona 27

—33—CONTROLCURVEABCDCONTROL POINTAPPROX. °F (°C)AT 50% RH73 (23)70 (21)67 (19)63 (17)12 14 16 18 20 22 24 26 2

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—34—Minimum Position ControlThere is a minimum damper position potentiometer on theEconoMi$er IV controller. See Fig. 28. The minimum damperposition m

Strona 29

—35—The same equation can be used to determine the occupied ormaximum ventilation rate to the building. For example, anoutput of 3.6 volts to the actu

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—36—B. Heating, Units Without EconomizerNOTE: The 581A210-300 units have 2 stages of electric heat.When the thermostat calls for heating, power is sen

Strona 31 - Set Points

—37—Remove Surface Loaded FibersSurface loaded fibers or dirt should be removed with a vac-uum cleaner. If a vacuum cleaner is not available, a soft n

Strona 32

—38—F. Flue Gas PassagewaysThe flue collector box and heat exchanger cells may beinspected by removing heat section access panel (Fig. 4), fluebox cov

Strona 33 - TIVE HUM

—39—IV. EVAPORATOR FAN PERFORMANCE ADJUSTMENT(Fig. 32 and 33)Fan motor pulleys are factory set for speed shown in Table 1.To change fan speeds:1. Shut

Strona 34

—4—SHIPPING RAILSFig. 2 — Shipping Rail RemovalFig. 3 — Rigging DetailsUNIT SIZE581AMAX WEIGHT (lb)CENTER OF GRAVITY(in.)XYZ210 3358 63.9 34.0 30.5240

Strona 35

—40—VII. POWER FAILUREDampers have a spring return. In event of power failure,dampers will return to fully closed position until power isrestored. Do

Strona 36

—41—8. Once desired pressure is established, set unit settingfor no call for heat, turn off main gas valve, removepressure-measuring device, and repla

Strona 37

—42—B. High-Pressure and Low-Pressure SwitchesIf either switch trips, or if the compressor overtemperatureswitch activates, that refrigerant circuit w

Strona 38

—43—_ _ .A — Circuit AAHA — Adjustable Heat AnticipatorAL — Ambient LimitAUX — Auxiliary Contact_ _ .B — Circuit B_ _ .C — Circuit CC—Compressor, Cont

Strona 39

—44—Fig. 40 — Low Voltage Control Schematic

Strona 40

—45—Fig. 41 — Power Schematic

Strona 41

—46—Fig. 42 — Component Arrangement

Strona 42 - SEE DETAIL “C”

—47—TROUBLESHOOTINGI. UNIT TROUBLESHOOTINGRefer to Tables 34-36 and Fig. 43.Table 34 — Cooling Service AnalysisLEGENDTXV — Thermostatic Expansion Valv

Strona 43

—48—Table 35 — Heating Service AnalysisTable 36 — IGC Board LED Alarm CodesLEGEND NOTES:1. There is a 3-second pause between alarm code displays.2. If

Strona 44

—49—Fig. 43 — IGC Control (Heating and Cooling) LEGENDNOTE: Thermostat Fan Switch in the“AUTO” position.IDM — Induced-Draft MotorIG

Strona 45 - Fig. 41 — Power Schematic

—5—Fig. 4 — Base Unit DimensionsNOTES:1. For outdoor use only.2. Weights shown are for 581A (low heat) unit with manual25% outdoor air option, aluminu

Strona 46

—50—II. ECONOMI$ER IV TROUBLESHOOTINGSee Table 37 for EconoMi$er IV logic.A functional view of the EconoMi$er IV is shown in Fig. 44.Typical settings,

Strona 47 - I. UNIT TROUBLESHOOTING

—51—4. Remove the jumper across T and T1. The actuatorshould drive fully closed.5. Return EconoMi$er IV settings and wiring to normalafter completing

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Copyright 2005 Bryant Heating & Cooling Systems Printed in U.S.A. CATALOG NO. 04-53581005-01

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Copyright 2005 Bryant Heating & Cooling Systems CL-1 Printed in U.S.A. CATALOG NO. 04-53581005-01CUT ALONG DOTTED LINECUT ALONG DOTTED LINESTART-U

Strona 53

—6—Table 1 — Physical Data LEGEND *Aluminum evaporator coil and aluminum condenser coil.UNIT 581A 210 240 300NOMINAL CAPACITY (t

Strona 54

—7—Table 2 — Fan Motor and Drive Data — Vertical Supply/Return LEGEND581A210 240 300208/230and 460 v575 v208/230and 460 v575 v208/230and 4

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—8—Table 3 — Fan Motor and Drive Data — Horizontal Supply/Return LEGEND581A210 240 300208/230and 460 v575 v208/230and 460 v575 v208/230and

Strona 56 - II. START-UP

—9—IV. STEP 4 — FIELD FABRICATE DUCTWORKOn vertical units, secure all ducts to roof curb and buildingstructure. Do not connect ductwork to unit. For h

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