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AUTOMATIC HOME STANDBY GENERATORS
AIR-COOLED
MODELS:
ASPAS1BBA007
(6 kW NG, 7 kW LP)
ASPAS1BBA012
(12 kW NG, 12 kW LP)
ASPAS1BBA015
(13 kW NG, 15 kW LP)
DIAGNOSTIC
REPAIR
MANUAL
www.bryant.com
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1 2 3 4 5 6 ... 143 144

Podsumowanie treści

Strona 1 - DIAGNOSTIC

AUTOMATIC HOME STANDBY GENERATORSAIR-COOLEDMODELS:ASPAS1BBA007(6 kW NG, 7 kW LP)ASPAS1BBA012(12 kW NG, 12 kW LP)ASPAS1BBA015(13 kW NG, 15 kW LP)DIAGNO

Strona 2 - SPECIFICATIONS

Page 10PART 1GENERAL INFORMATIONSECTION 1.2PREPACKAGED INSTALLATION BASICSFigure 1. Typical Prepackaged Installation

Strona 3 - REPAIR MANUAL

Page 100SECTION 4.4DIAGNOSTIC TESTSd. An average reading of 1.170 indicates thebattery is 25% charged. C. Test Battery Condition: 1.If the difference

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SECTION 4.4DIAGNOSTIC TESTS2. Connect the positive (+) meter test lead to the Wire 13connector. Connect the negative (-) meter test lead to aclean fra

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Page 102SECTION 4.4DIAGNOSTIC TESTSPART 4RESULTS:1. If battery voltage was indicated in Step 1, but not in Step2b, replace the starter contactor.2. If

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SECTION 4.4DIAGNOSTIC TESTSDC CONTROLFigure 11. Check Pinion Gear Operation (Single Cylinder)TOOLS FOR STARTER PERFORMANCE TEST:The following equipmen

Strona 7 - INFORMATION

Page 104SECTION 4.4DIAGNOSTIC TESTSPART 4DC CONTROL4. A starter motor in good condition will be within thefollowing specifications:Single Cylinder V-t

Strona 8 - SECTION 1.1

SECTION 4.4DIAGNOSTIC TESTSDC CONTROLTEST 52 - TEST FUEL SOLENOIDNote: This test is for fuel regulators equipped withidle circuit port only. See Figur

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Page 106SECTION 4.4DIAGNOSTIC TESTSPART 4connection and the Fuel Solenoid terminal. IfCONTINUITY was measured in Step 6, proceed to Test52 or test 54

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SECTION 4.4DIAGNOSTIC TESTSDC CONTROL3. Attach the spark plug lead to the spark tester terminal.4. Crank the engine while observing the spark tester.

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Page 108SECTION 4.4DIAGNOSTIC TESTSPART 4DC CONTROL3. Crank the engine until there is no further increase inpressure.4. Record the highest reading obt

Strona 12 - SECTION 1.3

SECTION 4.4DIAGNOSTIC TESTSFigure 23. Setting Ignition Magneto (Armature) Air Gap7. Repeat Test 55 and check for spark across the sparktester gap.8. I

Strona 13 - SECTION 1.4

Page 11SECTION 1.2PREPACKAGED INSTALLATION BASICSGENERAL INFORMATIONPOWER SOURCE AND LOAD LINESThe utility power supply lines, the standby (generator)

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Page 110SECTION 4.4DIAGNOSTIC TESTSPART 412.Now repeat Step 11 with the negative meter test leadconnected to Connector “C” (Figure 26).13.Now check th

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SECTION 4.4DIAGNOSTIC TESTSDC CONTROLa.Set a VOM to its "R x 1" scale and zero themeter.b.Connect the VOM test leads across the switchtermin

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Page 112SECTION 4.4DIAGNOSTIC TESTSDC CONTROLPART 49. Heat the oil in the container. When the thermometerreads approximately 274°-294° F. (134°-146° C

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SECTION 4.4DIAGNOSTIC TESTSDC CONTROLPART 4Page 1135. When the highest frequency is reached, maximumpower has been set. From this point turn the adjus

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Page 114SECTION 4.4DIAGNOSTIC TESTSPART 4DC CONTROLTEST 65 - CHECK TRANSFORMER (TX)VOLTAGE OUTPUTDISCUSSION:The Transformer (TX) is a “step down” type

Strona 19 - SECTION 1.5

SECTION 4.4DIAGNOSTIC TESTSFigure 33. Battery Charge Relay Test PointsTEST 67 - CHECK BATTERY CHARGE RELAY(BCR)DISCUSSION:The battery charge relay is

Strona 20 - EXERCISER NOT SET

Page 116SECTION 4.4DIAGNOSTIC TESTSPART 4Figure 34. C2 Connector Pin Locations (MaleSide)4. Connect one test lead to Connector C2 Pin Location 1(Wire

Strona 21 - SECTION 1.6

SECTION 4.4DIAGNOSTIC TESTSRESULTS:1. If CONTINUITY is not measured in Step 5, repair orreplace Wire 66A between Connector C2 andConnector J1 at the c

Strona 22 - SECTION 1.7

Page 118SECTION 4.4DIAGNOSTIC TESTS6. Connect one meter test lead to Wire 351 (previouslyremoved from SW2). Connect the other meter test leadto Pin Lo

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SECTION 4.4DIAGNOSTIC TESTSJ1-4, Wire 194 If CONTINUITY was measured, goto Step 4. Average nominalresistance reading: 110-120 ohms.J1-5, Wire 56 If

Strona 24 - GENERAL INFORMATION

Page 12PART 1GENERAL INFORMATIONSECTION 1.3PREPARATION BEFORE USEGENERALThe installer must ensure that the home standbygenerator has been properly ins

Strona 25 - AC GENERATORS

Page 120SECTION 4.4DIAGNOSTIC TESTSPART 43. Hold the Set Exercise switch until the generator starts(approximately 10 seconds) and then release. Thegen

Strona 26 - SECTION 2.1

PART TITLE5.1 System Functional TestsPART 5OPERATIONALTESTS Air-cooled, PrepackagedAutomatic Standby GeneratorsModels:6 kW NG, 7 kW LP12 kW NG, 12 kW

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Page 122SECTION 5.1SYSTEM FUNCTIONAL TESTSINTRODUCTIONFollowing home standby electric system installationand periodically thereafter, the system shoul

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Page 123SECTION 5.1SYSTEM FUNCTIONAL TESTSusing the means provided (such as a utility main linecircuit breaker).THE TRANSFER SWITCH IS NOWELECTRICALLY

Strona 29 - SECTION 2.2

Page 124SECTION 5.1SYSTEM FUNCTIONAL TESTSOPERATIONAL TESTSAND ADJUSTMENTSPART 510.Connect an accurate AC voltmeter and a frequencymeter across termin

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PART TITLE6.1 Major DisassemblyPART 6DISASSEMBLYAir-cooled, PrepackagedAutomatic Standby GeneratorsModels:6 kW NG, 7 kW LP12 kW NG, 12 kW LP13 kW NG,

Strona 31 - SECTION 2.3

Page 126MAJOR DISASSEMBLYSTATOR/ROTOR/ENGINE REMOVAL:For stator removal, follow Steps 1-14. For rotorremoval, follow Steps 1-15. For Engine removal fo

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Page 127SECTION 6.1MAJOR DISASSEMBLYDISASSEMBLYPART 6Remove the two bolts attaching the muffler side cover tothe back enclosure panel. They are locate

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Page 128SECTION 6.1MAJOR DISASSEMBLYPART 6DISASSEMBLYFigure 7. Removing the Rotor16.Remove Engine: Using a 13mm socket, remove thetwo engine mount nut

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DWG # TITLE0D9014-B WIRING DIAGRAM, 7 KW HSB0D9015-B SCHEMATIC, 7 KW HSB0D9016-B WIRING DIAGRAM, 12 & 15 KW HSB0D9017-B SCHEMATIC, 12 & 15 KW

Strona 35 - SECTION 2.4

Page 13SECTION 1.4TESTING, CLEANING AND DRYINGGENERAL INFORMATIONVISUAL INSPECTIONWhen it becomes necessary to test or troubleshoot agenerator, it is

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Page 130WIRING DIAGRAM, 7 KW HOME STANDBYPART 7ELECTRICAL DATA+-CB2 - CIRCUIT BREAKER, ALTERNATOR EXCITATIONTX - TRANSFORMER, 16 Vac 56 VA & 16 Va

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WIRING DIAGRAM, 7 KW HOME STANDBYELECTRICAL DATAPART 794SWITCH CONTACTOR240V GENERATOROUTPUT TO TRANSFER82066A19401566A23915A231515AF21313140224225035

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Page 132SCHEMATIC, 7 KW HOME STANDBYPART 7ELECTRICAL DATATX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA (DUAL SEC.)CB2 - CIRCUIT BREAKER, ALT. EXCIT

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SCHEMATIC, 7 KW HOME STANDBY224A14185612VBATTERYSUPPLIEDCUSTOMER230C1-51517018018C1-60194239C1-11715A1700561315SC2315A15SW1SP0DIMBLACK3311144SMFS14C1-

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Page 134WIRING DIAGRAM, 12 & 15 KW HOME STANDBYPART 7ELECTRICAL DATA-+TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA (DUAL SEC.)BLACKCUSTOMER SU

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Page 135WIRING DIAGRAM, 12 & 15 KW HOME STANDBYELECTRICAL DATAPART 7DRAWING #0E9016 (2 OF 2)194224224225152242254224B225B142250013CLOSEST TO BEARI

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Page 136SCHEMATIC, 12 & 15 KW HOME STANDBYCHARGERBATTERYTX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA (DUAL SEC.)0DIAGRAM KEYBA - BRUSH ASSEMBL

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SCHEMATIC, 12 & 15 KW HOME STANDBYELECTRICAL DATAPART 7F1SMC1-115018C1-5561817151715ASCR000151623915140194231318DIM2IM1SP2SP123160130SW115A239194F

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PART 7ELECTRICAL DATAWIRING DIAGRAM, 8 CIRCUIT LOAD CENTERPage 138DRAWING #0E7687A

Strona 45 - SWITCHES

ELECTRICAL DATASCHEMATIC, 8 CIRCUIT LOAD CENTERPART 7Page 139DRAWING #0E7815ASCHEMATIC DIAGRAMHSB X-FER SWITCH, 8 CIR.0E7815AF1BN2ABN2AABE2C1E2T1T2T2T

Strona 46 - SECTION 3.1

Page 14SECTION 1.4TESTING, CLEANING AND DRYINGPART 1GENERAL INFORMATION2. Before reading a DC voltage, always set the meter to ahigher voltage scale t

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Page 140DRAWING #07687PART 7ELECTRICAL DATAWIRING DIAGRAM, 10 & 12 CIRCUIT LOAD CENTER

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Page 141DRAWING #0E7815NEUTRALCONNECTIONINSIDE SWITCHXBNOC1COMXANCNCCOMNOTR1942369F2CONNECTION15A/120V CIRCUIT 920A/120V CIRCUIT 10BLACK (MAIN 1)20A/1

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Page 142PART 7ELECTRICAL DATANOTES

Strona 50 - SECTION 3.2

Page 143TO FIND KNOWN VALUES 1-PHASE 3-PHASEKILOWATTS (kW) Volts, Current, Power Factor E x I E x I x 1.73 x PF1000 1000KVA Volts, Current E x I E x I

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Part No. 0F4676 Revision * (02/25/05) Printed in U.S.A.Catalog No. DMASPAS.07.1

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Page 15SECTION 1.4TESTING, CLEANING AND DRYINGGENERAL INFORMATIONIf proper procedures are used, the followingconditions can be detected using a VOM:•

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Page 16SECTION 1.4TESTING, CLEANING AND DRYINGPART 1GENERAL INFORMATIONINSULATION RESISTANCEThe insulation resistance of stator and rotor windingsis a

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SECTION 1.4TESTING, CLEANING AND DRYINGGENERAL INFORMATIONPART 1Page 17parallel windings. Figure 2 is a pictorial representationof the various stator

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Page 18SECTION 1.4TESTING, CLEANING AND DRYINGPART 1GENERAL INFORMATION5. Insert a large paper clip into Pin Location No. 1 (Wire77). Connect the red

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Page 19SECTION 1.5ENGINE-GENERATOR PROTECTIVE DEVICESGENERAL INFORMATIONGENERALStandby electric power generators will often rununattended for long per

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SPECIFICATIONSGENERATORModel ASPAS1BBA007 Model ASPAS1BBA012 Model ASPAS1BBA015Rated Max. Continuous Power Capacity (Watts*) 6,000 NG/7,000 LP 12,000

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Page 20CONTROL PANELGENERAL:See Figure 1. The front face of this panel mounts(a) an Auto-Off-Manual switch, (b) a 15 amp fuse,(c) a 7.5 amp fuse, (d)

Strona 59 - SECTION 3.3

SECTION 1.6OPERATING INSTRUCTIONSPROTECTION SYSTEMS:Unlike an automobile engine, the generator may haveto run for long periods of time with no operato

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Page 22SECTION 1.7AUTOMATIC OPERATING PARAMETERSINTRODUCTIONWhen the prepackaged generator is installed inconjunction with a prepackaged transfer swit

Strona 61 - SECTION 3.4

GENERAL INFORMATIONSECTION 1.7AUTOMATIC OPERATING PARAMETERSPART 1Page 23AUTOMATIC OPERATING SEQUENCES CHARTSEQ. CONDITION ACTION SENSOR, TIMER OR OTH

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Page 24NOTESPART 1GENERAL INFORMATION

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PART 2AC GENERATORSTABLE OF CONTENTSPART TITLE2.1 Description and Components2.2 Operational Analysis2.3 Troubleshooting Flow Charts2.4 Diagnostic Test

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Page 26SECTION 2.1DESCRIPTION & COMPONENTSPART 2AC GENERATORSINTRODUCTIONThe air-cooled, pre-packaged automatic standbysystem is an easy to instal

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Page 27SECTION 2.1DESCRIPTION & COMPONENTSAC GENERATORSPART 2Figure 2. The 2-Pole Rotor AssemblySTATOR ASSEMBLYThe stator can houses and retains (

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Page 28SECTION 2.1DESCRIPTION & COMPONENTSPART 2AC GENERATORSFigure 5. Excitation Circuit BreakerVOLTAGE REGULATOR:A typical voltage regulator is

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Page 29SECTION 2.2OPERATIONAL ANALYSISAC GENERATORSROTOR RESIDUAL MAGNETISMThe generator revolving field (rotor) may beconsidered to be a permanent ma

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PART TITLESpecifications1 General Information2 AC Generators3 V-Type Prepackaged Transfer Switches4 DC Control5 Operational Tests and Adjustments6 Dis

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Page 30SECTION 2.2OPERATIONAL ANALYSISPART 2AC GENERATORSOPERATIONSTARTUP:When the engine is started, residual plus field boostmagnetism from the roto

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Page 31SECTION 2.3TROUBLESHOOTING FLOWCHARTSAC GENERATORSUse the “Flow Charts” in conjunction with the detailedinstructions in Section 2.4. Test numbe

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Page 32SECTION 2.3TROUBLESHOOTING FLOWCHARTSPART 2AC GENERATORS

Strona 72 - SECTION 4.1

Page 33SECTION 2.3TROUBLESHOOTING FLOWCHARTSAC GENERATORSPART 2

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Page 34SECTION 2.3TROUBLESHOOTING FLOWCHARTSPART 2AC GENERATORS

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Page 35SECTION 2.4DIAGNOSTIC TESTSAC GENERATORSINTRODUCTIONThis section is provided to familiarize the servicetechnician with acceptable procedures fo

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Page 36SECTION 2.4DIAGNOSTIC TESTSPART 2AC GENERATORSTEST 2- CHECK AC OUTPUT VOLTAGEDISCUSSION:A volt-ohm-milliammeter (VOM) may be used tocheck the g

Strona 76 - SECTION 4.2

Page 37SECTION 2.4DIAGNOSTIC TESTSAC GENERATORSTEST 4- FIXED EXCITATION TEST/ROTOR AMP DRAW TESTDISCUSSION:Supplying a fixed DC current to the rotor w

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Page 38SECTION 2.4DIAGNOSTIC TESTSPART 2AC GENERATORS8. Set the Auto-Off-Manual switch to MANUAL. Once theengine starts, record the AC voltage.9. Set

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Page 39SECTION 2.4DIAGNOSTIC TESTSAC GENERATORSFigure 4. Field Boost Test PointsTEST 7: TESTING THE STATOR WITH A VOMDISCUSSION:A Volt-OHM-Milliammmet

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Page 4SPECIFICATIONSMOUNTING DIMENSIONS

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Page 40SECTION 2.4DIAGNOSTIC TESTSPART 2AC GENERATORSTEST WINDINGS FOR A SHORT TO GROUND:13.Make sure all leads are isolated from each other and areno

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Page 41SECTION 2.4DIAGNOSTIC TESTSAC GENERATORSRESULTS:1. If the resistance reading is correct, check your VOMmeters fuse and repeat Test 4.2. If INFI

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Page 42SECTION 2.4DIAGNOSTIC TESTSPART 2AC GENERATORSRESULTS:1. Repair, replace or reconnect wires as necessary.2. Replace any damaged slip rings or b

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Page 43SECTION 2.4DIAGNOSTIC TESTSAC GENERATORS3. Start the generator; let it stabilize and warm up at no-load.4. Connect a frequency meter across the

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Page 44SECTION 2.4DIAGNOSTIC TESTSPART 2AC GENERATORSTEST 13 - CHECK AND ADJUST VOLTAGE REGULATORDISCUSSION:For additional information, refer to descr

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PART TITLE3.1 Description and Components3.2 Operational Analysis3.3 Troubleshooting Flow Charts3.4 Diagnostic TestsPART 3“V-TYPE”PREPACKAGEDTRANSFERSW

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Page 46SECTION 3.1DESCRIPTION & COMPONENTSPART 3“V-TYPE” PREPACKAGEDTRANSFER SWITCHESGENERALThe prepackaged, “V-Type” transfer switch is rated100

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Page 47SECTION 3.1DESCRIPTION & COMPONENTS“V-TYPE” PREPACKAGEDTRANSFER SWITCHESPART 3UTILITY contacts, and a pair of stationary STANDBYcontacts. T

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Page 48SECTION 3.1DESCRIPTION & COMPONENTSa.The 12 volts DC circuit is completed through thetransfer relay coil and back to the generatorcircuit b

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Page 49SECTION 3.1DESCRIPTION & COMPONENTSdelivered to a step-down transformer in the controlmodule assembly and the resultant reduced voltage ist

Strona 90 - SECTION 4.3

Page 5SPECIFICATIONSMOUNTING DIMENSIONS

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Page 50SECTION 3.2OPERATIONAL ANALYSISPART 3“V-TYPE” PREPACKAGEDTRANSFER SWITCHESOPERATIONAL ANALYSISFigure 1 is a schematic and wiring diagram for a

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Page 51SECTION 3.2OPERATIONAL ANALYSIS“V-TYPE” PREPACKAGEDTRANSFER SWITCHESPART 3UTILITY SOURCE VOLTAGE AVAILABLE Figure 2 is a schematic representati

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Page 52SECTION 3.2OPERATIONAL ANALYSISPART 3“V-TYPE” PREPACKAGEDTRANSFER SWITCHESUTILITY SOURCE VOLTAGE FAILURE If utility source voltage should drop

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Page 53SECTION 3.2OPERATIONAL ANALYSIS“V-TYPE” PREPACKAGEDTRANSFER SWITCHESPART 3TRANSFER TO STANDBY The generator circuit board delivers 12 volts DC

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Page 54SECTION 3.2OPERATIONAL ANALYSISPART 3“V-TYPE” PREPACKAGEDTRANSFER SWITCHESTRANSFER TO STANDBY When the standby coil is energized it pulls the t

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Page 55SECTION 3.2OPERATIONAL ANALYSIS“V-TYPE” PREPACKAGEDTRANSFER SWITCHESPART 3UTILITY RESTOREDUtility voltage is restored and is available to termi

Strona 97 - TEST 42 - TRY A MANUAL START

Page 56SECTION 3.2OPERATIONAL ANALYSISPART 3“V-TYPE” PREPACKAGEDTRANSFER SWITCHESUTILITY RESTORED, TRANSFER SWITCH DE-ENERGIZEDAfter the preset time i

Strona 98 - DIAGNOSTIC TESTS

Page 57SECTION 3.2OPERATIONAL ANALYSIS“V-TYPE” PREPACKAGEDTRANSFER SWITCHESPART 3UTILITY RESTORED, RETRANSFER BACK TO UTILITYAs the utility coil pulls

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Page 58SECTION 3.2OPERATIONAL ANALYSISPART 3“V-TYPE” PREPACKAGEDTRANSFER SWITCHESTRANSFER SWITCH IN UTILITYWhen the transfer switch returns to the uti

Strona 100 - (V-TWIN ONLY)

Page 59SECTION 3.3TROUBLESHOOTING FLOW CHARTSINTRODUCTION TO TROUBLESHOOTINGThe first step in troubleshooting is to correctly identify the problem. On

Strona 101 - SECTION 4.4

Page 6SPECIFICATIONSMAJOR FEATURES12 kW and 15 kW, V-twin GT-990 Engine7 kW, Single Cylinder GH-410 Engine

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Page 60SECTION 3.3TROUBLESHOOTING FLOW CHARTSPART 3“V-TYPE” PREPACKAGEDTRANSFER SWITCHES

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Page 61SECTION 3.4DIAGNOSTIC TESTS“V-TYPE” PREPACKAGEDTRANSFER SWITCHESGENERALTest numbers in this section correspond to thenumbered tests in Section

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Page 62SECTION 3.4DIAGNOSTIC TESTSPART 3“V-TYPE” PREPACKAGEDTRANSFER SWITCHESe.Set the generator Auto-Off-Manual switch toAUTO.(1) The generator shoul

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Page 63SECTION 3.4DIAGNOSTIC TESTS3. Connect the VOM test leads across Relay Terminals 6and 9 with the relay de-energized. The VOM shouldread infinity

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Page 64SECTION 3.4DIAGNOSTIC TESTSPART 3“V-TYPE” PREPACKAGEDTRANSFER SWITCHESusing whatever means provided (such as a utility sourcemain line breaker)

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Page 65SECTION 3.4DIAGNOSTIC TESTS5. Connect the positive (+) test lead to Wire 23 at theterminal strip in the transfer switch.a.If voltage is present

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Page 66SECTION 3.4DIAGNOSTIC TESTS“Utility 1” and “Utility 2” terminals. Normal line-to-lineutility source voltage should be indicated.Figure 4. Trans

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Page 67SECTION 3.4DIAGNOSTIC TESTS5. If normal utility source line-to-line voltage is NOTindicated in Step 8, and is NOT indicated in Step 9,proceed t

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Page 68SECTION 3.4DIAGNOSTIC TESTSPART 3“V-TYPE” PREPACKAGEDTRANSFER SWITCHES7. Disconnect Wire N1A from transfer relay (TR) terminaland connect one t

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Page 69SECTION 3.4DIAGNOSTIC TESTS“V-TYPE” PREPACKAGEDTRANSFER SWITCHESRESULTS:If a short is indicated in steps 5 through 9, repairwiring and re-test.

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PART TITLE1.1 Generator Identification1.2 Prepackaged Installation Basics1.3 Preparation Before Use1.4 Testing, Cleaning and Drying1.5 Engine-Generato

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Page 70SECTION 3.4DIAGNOSTIC TESTSPART 3“V-TYPE” PREPACKAGEDTRANSFER SWITCHES

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PART TITLE4.1 Description and Components4.2 Operational Analysis4.3 Troubleshooting Flow Charts4.4 Diagnostic TestsPART 4DC CONTROLAir-cooled, Prepack

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Page 72SECTION 4.1DESCRIPTION AND COMPONENTSPART 43DC CONTROLGENERALThis section will familiarize the reader with the variouscomponents that make up t

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Page 73SECTION 4.1DESCRIPTION AND COMPONENTSDC CONTROLPART 4J1 PIN WIRE CIRCUIT FUNCTION1 4 Field boost current to rotor (about 9-10 volts DC).2 86 Lo

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Page 74The circuit board mounts a crank relay (K1) and a runrelay (K2, see Figure 4). Crank relay (K1) isenergized by circuit board action during both

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Page 75SECTION 4.1DESCRIPTION AND COMPONENTSDC CONTROLPART 4FUSE HOLDER (F2)FUSE HOLDER (F1)GROUND TERMINALBATTERY CHARGERTERMINAL STRIPSTARTER CONTAC

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SECTION 4.2OPERATIONAL ANALYSISPART 4DC CONTROLINTRODUCTIONThis "Operational Analysis" is intended to familiarizethe service technician with

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Page 77SECTION 4.2OPERATIONAL ANALYSISDC CONTROLPART 4• "Utility" voltage is delivered to the primary windingof a sensing transformer (TX),

Strona 121 - OPERATIONAL

Page 78SECTION 4.2OPERATIONAL ANALYSISPART 4DC CONTROLINITIAL DROPOUT OFUTILITY SOURCE VOLTAGERefer to Figure 2, above. Should a "Utility" p

Strona 122 - SECTION 5.1

Page 79SECTION 4.2OPERATIONAL ANALYSISDC CONTROLPART 4• Should "Utility" voltage drop below approximately60 percent of the nominal source vo

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Page 8SECTION 1.1GENERATOR IDENTIFICATIONGENERAL INFORMATIONPART 1INTRODUCTIONThis Diagnostic Repair Manual has been preparedespecially for the purpos

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Page 80SECTION 4.2OPERATIONAL ANALYSISPART 4DC CONTROLUTILITY VOLTAGE DROPOUT / ENGINECRANKING• After fifteen (15) seconds and when the circuitboard&a

Strona 125 - DISASSEMBLY

Page 81SECTION 4.2OPERATIONAL ANALYSISDC CONTROLPART 4• When the circuit board's run relay (K2) energizes,12 volts DC is delivered to a fuel sole

Strona 126 - SECTION 6.1

Page 82ENGINE STARTUP AND RUNNINGWith the fuel solenoid open and ignition occurring, theengine starts. Engine startup and running may bebriefly descri

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• The "engine warm-up timer" will run for about 15seconds. When this timer finishes timing, boardaction will initiate transfer to the "

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Page 84SECTION 4.2OPERATIONAL ANALYSISPART 4DC CONTROLINITIAL TRANSFER TO THE "STANDBY"SOURCEThe generator is running, the circuit board&apo

Strona 129 - ELECTRICAL

SECTION 4.2OPERATIONAL ANALYSISDC CONTROLPART 4Page 85XB1, Wire B, and a bridge rectifier. The standbyclosing coil energizes and the main current carr

Strona 130 - DRAWING #0E9014 (1 OF 2)

Page 86SECTION 4.2OPERATIONAL ANALYSISPART 4DC CONTROLUTILITY VOLTAGE RESTORED / RE-TRANSFER TO UTILITYThe "Load" is powered by the "St

Strona 131 - DRAWING #0E9014 (2 OF 2)

SECTION 4.2OPERATIONAL ANALYSISDC CONTROLPART 4Page 87position past "Neutral" and spring force closes themto their "Utility" side.

Strona 132 - SCHEMATIC, 7 KW HOME STANDBY

Page 88SECTION 4.2OPERATIONAL ANALYSISPART 4DC CONTROLENGINE SHUTDOWNFollowing retransfer back to the "Utility" source, an"engine cool-

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Page 89SECTION 4.2OPERATIONAL ANALYSISDC CONTROLPART 4• The battery charge relay (BCR) connected to Wire14 will be de-energized. This will cause trans

Strona 134 - DRAWING #0E9016 (1 OF 2)

Page 9SECTION 1.2PREPACKAGED INSTALLATION BASICSGENERAL INFORMATIONINTRODUCTIONInformation in this section is provided so that theservice technician w

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Page 90SECTION 4.3TROUBLESHOOTING FLOW CHARTSPART 4DC CONTROL

Strona 136 - DRAWING #0E9017 (1 OF 2)

Page 91SECTION 4.3TROUBLESHOOTING FLOW CHARTSDC CONTROLPART 4

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Page 92SECTION 4.3TROUBLESHOOTING FLOW CHARTSPART 4DC CONTROL

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Page 93SECTION 4.3TROUBLESHOOTING FLOW CHARTSDC CONTROLPART 4

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Page 94SECTION 4.3TROUBLESHOOTING FLOW CHARTSPART 4DC CONTROL

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Page 95SECTION 4.3TROUBLESHOOTING FLOW CHARTSDC CONTROLPART 4

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Page 96SECTION 4.3TROUBLESHOOTING FLOW CHARTSPART 4DC CONTROLProblem 17 - 7.5 Amp Fuse (F2) BlownTHE 12 VDC ACCESSORY OUTLET IS CAPABLE OF DELIVERING

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SECTION 4.4DIAGNOSTIC TESTSINTRODUCTION Perform these "Diagnostic Tests" in conjunction withthe "Troubleshooting Flow Charts" of S

Strona 143 - ELECTRICAL FORMULAS

Page 98SECTION 4.4DIAGNOSTIC TESTSPART 4DC CONTROLPROCEDURE: Disconnect all wires from switch terminals, to preventinteraction. Then, use a volt-ohm-m

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SECTION 4.4DIAGNOSTIC TESTSswitch Terminal 4, Wire 17/178. Connect the negative (-)test lead to a clean frame ground. Battery voltageshould be measur

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