Bryant 580F Instrukcja Użytkownika

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Cancels: II 580F-90-2 II 580F-90-3
2/1/04
IMPORTANT — READ BEFORE INSTALLING
1. Read and become familiar with these installation
instructions before installing this unit. (See Fig. 1A
and 1B.)
2. Be sure the installation conforms to all applicable
local and national codes.
3. These instructions contain important information for
the proper maintenance and repair of this equipment.
Retain these instructions for future use.
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49
I. Step 1 — Provide Unit Support. . . . . . . . . . . . . . . . . 1
II. Step 2 — Field Fabricate Ductwork . . . . . . . . . . . . . 4
III. Step 3 — Install External Trap for
Condensate Drain. . . . . . . . . . . . . . . . . . . . . . . . . . 4
IV. Step 4 — Rig and Place Unit. . . . . . . . . . . . . . . . . . . 4
V. Step 5 — Install Flue Hood . . . . . . . . . . . . . . . . . . . 12
VI. Step 6 — Install Gas Piping . . . . . . . . . . . . . . . . . . 12
VII. Step 7 — Make Electrical Connections . . . . . . . . . 12
VIII. Step 8 — Adjust Factory-Installed Options. . . . . . 17
IX. Step 9 — Adjust Evaporator-Fan Speed . . . . . . . . 27
PRE-START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-61
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61-68
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . .69-73
APPENDIX A — ECONOMI$ER+ LABEL . . . . . . . . . . . .74,75
APPENDIX B — JOB SPECIFIC ECONOMI$ER+
CONFIGURATION SETTINGS . . . . . . . . . . . . . . . . . . . . . 76
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service per-
sonnel. When working on air-conditioning equipment, observe
precautions in the literature, tags and labels attached to the
unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire
extinguishers available for all brazing operations.
INSTALLATION
Unit is shipped in the vertical discharge configuration. To
convert to horizontal configuration, remove screws from side
duct opening covers and remove covers. Using the same
screws, install covers on vertical duct openings with the
insulation side down. Seals around duct openings must be
tight. See Fig. 2.
Confirm before installation of unit that voltage, amperage
and circuit protection requirements listed on unit data plate
agree with power supply provided.
I. STEP 1 — PROVIDE UNIT SUPPORT
A. Roof Curb
Assemble and install accessory roof curb in accordance with
instructions shipped with curb. See Fig. 3. Install insulation,
cant strips, roofing felt, and counter flashing as shown. Duct-
work must be attached to curb. If gas or electrical connections
are to be routed through the curb, attach the accessory thru-
the-curb service connection plate to the roof curb in accor-
dance with the accessory installation instructions. Connec-
tions must be installed before unit is set on roof curb.
IMPORTANT: The gasketing of the unit to the roof curb is
critical for a watertight seal. Install gasket supplied with the
roof curb as shown in Fig. 3. Improperly applied gasket can
also result in air or water leaks and poor unit performance.
Curb should be level. Unit leveling tolerances are shown in
Fig. 4. This is necessary for unit drain to function properly.
Refer to Accessory Roof Curb Installation Instructions for
additional information as required.
If gas or electrical connections are to be routed through the
bottom of the unit, attach accessory thru-the-bottom service
connections to the basepan in accordance with the accessory
installation instructions.
CAUTION: Ensure voltage listed on unit data plate
agrees with electrical supply provided for the unit.
WARNING: Disconnect gas piping from unit when
leak testing at pressure greater than
1
/
2
psig. Pres-
sures greater than
1
/
2
psig will cause gas valve damage
resulting in hazardous condition. If gas valve is ever
subjected to pressure greater than
1
/
2
psig, it must be
replaced before use. When pressure testing field-
supplied gas piping at pressures of
1
/
2
psig or less, a
unit connected to such piping must be isolated by man-
ually closing the gas valve(s).
WARNING: Before performing service or mainte-
nance operations on unit, turn off main power switch
to unit and install lockout tag. Electrical shock could
cause personal injury.
installation, start-up and
service instructions
SINGLE PACKAGE ROOFTOP
GAS HEATING/ELECTRIC COOLING UNITS
580F
Dura
Pac
Series
Sizes 090-151
7
1
/
2
to 12
1
/
2
Tons
Przeglądanie stron 0
1 2 3 4 5 6 ... 79 80

Podsumowanie treści

Strona 1 - SINGLE PACKAGE ROOFTOP

Cancels: II 580F-90-2 II 580F-90-32/1/04IMPORTANT — READ BEFORE INSTALLING1. Read and become familiar with these installationinstructions before insta

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—10—Table 1B — Physical Data (580F091, 103, 121, 151 [ASHRAE 90.1-1999 Compliant Units])LEGEND*Evaporator coil fin material/condenser coil fin materia

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—11—Table 1B — Physical Data (580F091, 103, 121, 151 [ASHRAE 90.1-1999 Compliant Units]) (cont)LEGEND*Evaporator coil fin material/condenser coil fin

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—12—V. STEP 5 — INSTALL FLUE HOODFlue hood is shipped screwed to the burner compartmentaccess panel. Remove from shipping location and, usingscrews pr

Strona 5 - Fig. 3 — Roof Curb Details

—13—Route thermostat cable or equivalent single leads of coloredwire from thermostat subbase terminals to low-voltage con-nections on unit (shown in F

Strona 6 - 0.5 1.0 1.0

—14—LEGEND AND NOTES FOR TABLES 2A AND 2BLEGEND*The values listed in this table do not include power exhaust. See tablebelow for power exhaust require

Strona 7 - Fig. 6 — Rigging Details

—15—Table 2B — Electrical Data (With Convenience Outlet)See Legend and Notes on page 14.UNIT580FNOMINALVOLTAGEIFMTYPEVOLTAGERANGECOMPR(ea)OFM(ea)IFMCO

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—16—INTEGRATEDGAS UNITCONTROLLER(IGC)RACEWAYUNIT LOW VOLTAGECONNECTIONBOARDCOMPRESSORNO.1COMPRESSORNO. 2Fig. 9 — Power Wiring ConnectionsLEGENDC—Conta

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—17—VIII. STEP 8 — ADJUST FACTORY-INSTALLED OPTIONSA. Manual Outdoor-Air DamperThe outdoor-air hood and screen are attached to the basepanat the botto

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—18—B. Optional EconoMi$er+See Fig. 16 for EconoMi$er+ component locations.NOTE: These instructions are for the factory-installed optionalEconoMi$er+

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—19—BTOPPANELINDOOR COILACCESS PANEL24 9/16”SCREWHOOD DIVIDERLEFTHOODSIDE40 3/8”(FIELD-SUPPLIED)Fig. 20 — Outdoor-Air Hood Construction22 1/4”DIVIDERB

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—2—Fig. 1A — Base Unit Dimensions — 580F090,102,120,150

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—20—C. EconoMi$er+ Control ModeDetermine the EconoMi$er+ control mode before installingsensors and accessories. Different sensors are required fordiff

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—21—Table 3 — EconoMi$er+ Sensor UsageNOTES:1. CO2Sensors (Optional, 5-Pin sensor wiring plug CRE+PLUG001A00 required for installation.).33ZCSENCO2 —

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—22—The user can read the value of the sensor using the Readmode, described in the EconoMi$er+ Controller section. Mount the return air temperature se

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—23—Table 5 — Outdoor Air, Return Air, and Supply Air Temperature Sensors(CRTEMPSN001A00 or HH79NZ039) — 10K Thermistor CurveTEMPERATURE RESISTANCE TE

Strona 17 - 3 SCREWS

—24—Table 6 — Outdoor Air, Return Air, and Supply AirTemperature Sensors (CRTEMPSN001A00 or HH79NZ039)—Thermistor ResolutionRANGERESOLUTIONLow HighFF

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—25—M. Occupied/Unoccupied SwitchThe EconoMi$er+ supports the use of a field-supplied occupied/unoccupied switch. When the switch is closed it provide

Strona 19 - Fig. 22 — EconoMi$er+ Wiring

—26—The unoccupied minimum position can only be set at the con-troller. The occupied minimum position set point configuredat the EconoMi$er+ controlle

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—27—Table 7 — CO2Sensor* Standard SettingsLEGEND*Available sensor part numbers are listed in Table 4.IX. STEP 9 — ADJUST EVAPORATOR-FAN SPEEDAdjust ev

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—28—Table 8 — Fan Rpm at Motor Pulley Settings**Approximate fan rpm shown.†Indicates standard motor and drive package.**Indicates alternate motor and

Strona 22 - (SIDE VIEW)

—29—Table 10 — Evaporator-Fan Motor PerformanceLEGENDBHP — Brake Horsepower*Extensive motor and electrical testing on these units ensures that thefull

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—3—Fig. 1B — Base Unit Dimensions — 580F091,103,121,151

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—30—Table 11 — Fan Performance 580F090,091 — Vertical Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 590 to 840 rpm. All other

Strona 25 - RH — Relative Humidity

—31—Table12—FanPerformance 580F090,091 — Vertical Discharge Units; Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 685 to 935 rpm. All other rp

Strona 26 - (DAQHI – DAQLO)

—32—Table13—FanPerformance 580F090,091 — Vertical Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All other

Strona 27 - PLATE NUTS

—33—Table 14 — Fan Performance 580F102,103 — Vertical Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 685 to 935 rpm. All other

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—34—Table15—FanPerformance 580F102,103 — Vertical Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All other

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—35—Table 16 — Fan Performance 580F120,121 — Vertical Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 685 to 935 rpm. All other

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—36—Table17—FanPerformance 580120,121 — Vertical Discharge Units; Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 835 to 1085 rpm. All other rp

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—37—Table18—FanPerformance 580F120,121 — Vertical Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 830 to 1130 rpm. All other

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—38—Table 19 — Fan Performance 580F150,151 — Vertical Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All othe

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—39—Table20—FanPerformance 580F150,151 — Vertical Discharge Units; Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 830 to 1130 rpm. All other r

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—4—B. Alternate Unit SupportWhen the curb or adapter cannot be used, support unit withsleepers using unit curb or adapter support area. If sleeperscan

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—40—Table21—FanPerformance 580F090,091 — Horizontal Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 590 to 840 rpm. All other r

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—41—Table22—FanPerformance 580F090,091 — Horizontal Discharge Units; Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 685 to 935 rpm. All other

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—42—Table 23 — Fan Performance 580F090,091 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All

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—43—Table24—FanPerformance 580F102,103 — Horizontal Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 685 to 935 rpm. All other r

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—44—Table 25 — Fan Performance 580F102,103 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All

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—45—Table26—FanPerformance 580F120,121 — Horizontal Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 685 to 935 rpm. All other r

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—46—Table27—FanPerformance 580F120,121 — Horizontal Discharge Units; Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 835 to 1085 rpm. All other

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—47—Table 28 — Fan Performance 580F120,121 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 830 to 1130 rpm. All

Strona 43

—48—Table29—FanPerformance 580F150,151 — Horizontal Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All other

Strona 44

—49—Table30—FanPerformance 580F150,151 — Horizontal Discharge Units; Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 830 to 1130 rpm. All other

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—5—CONNECTORPKG. ACCY.BCDALTDRAINHOLEGAS POWER CONTROLACCESSORYPOWERCRBTMPWR001A012′-87/16″[827]1′-1015/16″[583]13/4″[44.5]3/4″[19] NPT3/4″ [19] NPT1/

Strona 46

—50—PRE-START-UPProceed as follows to inspect and prepare the unit for initialstart-up: 1. Remove all access panels.2. Read and follow instructions on

Strona 47

—51—If the suction pressure does not drop and the discharge pres-sure does not rise to normal levels:1. Note that the evaporator fan is probably also

Strona 48

—52—XIII. INTEGRATED GAS CONTROLLER (IGC) OPERATIONNOTE: The default value for the evaporator-fan motor ONand OFF delay is 45 seconds. The Integrated

Strona 49

—53—tens digit and the DS4 LED will then display the ones digit.For example to display 54, the DS3 LED will flash 1 group of5 at a high flash rate to

Strona 50

—54—Table 32 — EconoMi$er+ Inputs and Outputs*If there are 3 stages then there can only be 1 stage of power exhaust.†If there are 4 stages then there

Strona 51

—55—Table 34 — Configuration Variables (Read and Setup Modes)LEGEND NOTE: The accessibility of these channels will be as follows:READ MODE — All chann

Strona 52

—56—After advancing through all the configuration variables inthe Read mode, the controller will then advance through thestatus of the I/O channels. A

Strona 53

—57—5. Use button #2 (ADVANCE/MANUAL) to advance toconfiguration point number 2, Occupied Min.6. Verify the configuration point by pushing button #1.T

Strona 54 - Table33—Start-UpModeSequence

—58—XVII. ECONOMI$ER+ CONFIGURATIONFor most applications, the factory setting will be used to con-trol the EconoMi$er+. However, there are 19 differen

Strona 55

—59—Maximum Damper PositionSet the maximum EconoMi$er+ position. Normally this isset at 100%. If using 3-position control or there is a reasonnot to u

Strona 56

—6—A. PositioningMaintain clearance around and above unit to provide mini-mum distance from combustible materials, proper airflow,and service access.

Strona 57

—60—XVIII. OPERATING SEQUENCEA. Cooling, Units Without EconoMi$er+When thermostat calls for cooling, terminals G and Y1 andthe compressor contactor (C

Strona 58

—61—Adjust the unoccupied minimum position to allow the mini-mum amount of outdoor air, as required by local codes, toenter the building. Make minimum

Strona 59

—62—II. LUBRICATIONA. CompressorsEach compressor is charged with the correct amount of oil atthe factory.B. Fan-Motor BearingsFan-motor bearings are o

Strona 60

—63—Proceed as follows:1. Remove caps from low-pressure and high-pressureSchrader valve fittings.2. Using hoses with valve core depressors, attachlow-

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—64—CIRCUIT NO. 2CIRCUIT NO. 1Fig. 43 — Cooling Charging Chart; 580F120Fig. 44 — Cooling Charging Chart; 580F150

Strona 62 - 460 V and 575 V 3.50

—65—Fig. 45 — Cooling Charging Chart; 580F091Fig. 46 — Cooling Charging Chart; 580F103 (Circuits 1 and 2)

Strona 63 - CIRCUITS 1 AND 2

—66—Fig. 47 — Cooling Charging Chart; 580F121Fig. 48 — Cooling Charging Chart; 580F151

Strona 64 - CIRCUIT NO. 1

—67—XII. FLUE GAS PASSAGEWAYSTo inspect the flue collector box and upper areas of the heatexchanger:1. Remove the combustion blower wheel and motorass

Strona 65

—68—6. Remove wires from ignitor and sensor wires at theIntegrated Gas Unit Controller (IGC).7. Remove the 2 screws that attach the burner rack tothe

Strona 66

—69—TROUBLESHOOTINGI. ECONOMI$ER+ TROUBLESHOOTINGThe EconoMi$er+ control has built-in diagnostics. The con-trol can detect and display 10 different di

Strona 67

—7—NOTES:1. Dimension in ( ) is in millimeters.2. Hook rigging shackles through holes in base rail as shown in detail‘‘A.’’ Holes in base rails are ce

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—70—Required ActionShut the unit off and check wiring.Reset MethodThis error must be manually reset and requires a power reset.H. Error Code 8 — E2 Te

Strona 69

—71—Table 39 — Cooling Service TroubleshootingPROBLEM CAUSE REMEDYCompressor andCondenser FanWill Not Start.Power failure. Call power company.Fuse blo

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—72—Table 40 — Heating Service TroubleshootingPROBLEM CAUSE REMEDYBurners Will NotIgnite.Misaligned spark electrodes. Check flame ignition and sensor

Strona 71

—73—Fig. 52 — Typical Unit Wiring Schematic (208/230-3-60 Unit Shown)IFM — Indoor Fan MotorIFMOVL — Indoor Fan Motor Overload SwitchIGC — Integrated G

Strona 72

—74—APPENDIX A — ECONOMI$ER+ LABELButton1Button2DS1(Red)DS2(Yellow)DS3(Green)DS4(Green)Action flash flash flash flashNote 1Indicators flash in sequenc

Strona 73

—75—APPENDIX A — ECONOMI$ER+ LABEL (cont)

Strona 74 - I/O POINTS

—76—APPENDIX B — JOB SPECIFIC ECONOMI$ER+ CONFIGURAITON SETTINGSEnter the job specific settings in the “Job Setting” column below.

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—77—INDEXAccess panels18Altitude compensation 51Barometric flow capacity 20Burner ignition 67Burner rack 67Burner section 67Burner spark gap 68Chargin

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Copyright 2004 Bryant Heating & Cooling Systems CATALOG NO. 5358-024SERVICE TRAININGPackaged Service Training programs are an excellent way to inc

Strona 78

—8—Table 1A — Physical Data (580F090, 102, 120, 150 Units)LEGEND*Evaporator coil fin material/condenser coil fin material. Contact your local repre-se

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Copyright 2004 Bryant Heating & Cooling Systems CL-1 CATALOG NO. 5358-024CUT ALONG DOTTED LINECUT ALONG DOTTED LINESTART-UP CHECKLIST(Remove and S

Strona 80 - TEMPERATURES AND PRESSURES

—9—Table 1A — Physical Data (580F090, 102, 120, 150 Units)(cont)LEGEND*Evaporator coil fin material/condenser coil fin material. Contact your local re

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